Data Collection Of Volkswagen Production Equipment

Node-Red 4.0

3000+

Data Points

100+

PLC Protocols

Project Background

Volkswagen, as a leading enterprise in the industry, has a production line that covers PLC devices of several brands such as Siemens and Mitsubishi.However, the traditional field equipment monitoring method has problems such as poor protocol compatibility, slow fault response and high integration cost.Enterprises urgently need a set of more flexible, strong compatibility, cost-effective data acquisition and operation and maintenance solutions.

Client Requirements

Real-time collection and monitoring of production signals and fault alarm signals of all PLC devices in the production line, the whole process data is transparent and visible.

Support customized thresholds, automatic fault warning, Phone / SMS multi-channel push to reduce equipment downtime and improve troubleshooting efficiency.

Reduces the need for manual inspection, realizes PLC remote configuration, online debugging, and equipment control, and improves response speed and maintenance convenience.

Technical Solution

IoTRouter provides the EG8200 Edge Computing Gateway and IoTRouter Cloud for Volkswagen's production line. It collects data from PLCs of mainstream brands such as Siemens and Mitsubishi, and realizes remote equipment control, fault warning, and other functions.
The downstream protocol is compatible with Siemens S7 protocol, Mitsubishi MC protocol, and EtherNet/IP protocol, which can be flexibly interfaced with different models of PLCs without replacing the original equipment.
The uplink adopts the MQTT protocol and transmits the collected production and fault alarm signals to the IoTRouter Cloud platform in real time and safely through the industrial Ethernet interface (network port).
The system supports flexible point configuration and large point capacity to meet the demand for concurrent acquisition of multiple signals in complex production lines.
The platform supports unified management of equipment, real-time monitoring, historical data traceability, hierarchical alarm push, and remote maintenance operations, helping customers realize digital and transparent management of production lines.

Advantages and Value

Compatible with Siemens, Mitsubishi, and other mainstream PLC equipment and a variety of industrial protocols.
Strong adaptability, and easy to expand later.

Embedded Node-RED 4.0 platform, drag-and-drop development.
Do not need a programming foundation, and can also quickly build personalized data flow and alarm logic.

Support for virtual network port/serial port: remote management, PLC debugging, firmware upgrades, and parameter configurations are completed remotely.
Greatly reducing the difficulty of manual maintenance.

Supports web-based configuration and large-screen components.With simple drag-and-drop, users can connect data, visualize information, set warnings, and manage devices with ease.

Flexible configuration of acquisition points on demand to meet the complex needs of multiple devices and signals.

Low equipment procurement and integration costs, subsequent maintenance costs are more economical, helping enterprises to reduce costs and increase efficiency.

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Data Collection Of Volkswagen Production Equipment