ET3410 RTU in water pump monitoring

Background

Industrial and mining enterprises, water supply companies, and agricultural irrigation systems possess numerous dispersed water pump stations. These stations often present the following problems: delayed fault detection, slow response times, the need for intermittent pump switching, and the requirement for 24-hour shifts for operators. Sudden pump failures can lead to production interruptions, unstable water pressure, or uneven irrigation of farmland, resulting in significant economic losses.

Requisitos do Cliente

Real-time collection of data

Pump start/stop status

Three-phase voltage

Power & Energy

Pump operating time

Fault signals: Overload, Phase loss, Dry run

Immediate early warnings for faults and issues

Pump faults: Overload, Phase loss, Leakage

Electrical anomalies: Under-voltage, Over-voltage, Under-current, Over-current

Water system: Water level or Pressure exceeding limits

Remote manual/automatic control of pump start/stop.

Supports remote setting of operating parameters, fault diagnosis, and upgrades.

Solução Técnica

To address numerous monitoring issues in the original water pump system, a research and development company in Tangshan designed a remote water pump monitoring and management system. This system utilizes the IOTRouter ET3410 RTU as the core for data acquisition and control, connecting to the electrical components in the water pump control cabinet and integrating with the remote water pump monitoring and management system.

The ET3410 RTU periodically collects water pump status and electricity meter data. The RTU monitors whether the switch is on/off via DI (remotely monitoring the water pump's start/stop status); it connects to a three-phase smart meter via an RS-485 interface (Modbus protocol) to collect electrical parameters; and it remotely controls the water pump's start/stop via DO (digital output).

The ET3410 has built-in logic processing capabilities, allowing it to locally determine if the equipment status is abnormal and perform data preprocessing. The data is then encrypted and transmitted to the remote water pump monitoring and management cloud platform via a 4G network. The cloud platform can store, analyze, and visualize the data, and manage alarms and control policies.

Vantagens e Valor

Offers multiple interfaces (DI/DO/RS-485)

Suitable for water pump monitoring

4G wireless transmission for flexible deployment, no complex wiring

Industrial-grade design handles extreme temperature and pressure

Pump stations can operate unmanned

Reduces manual inspection costs

Faster fault response

Improves production reliability and management efficiency

Fault detection and handling time reduced from hours to minutes

Downtime due to pump failures reduced by 90%

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ET3410 RTU in water pump monitoring