Table of Contents

Zongheng Intelligent Control's

Industrial IoT Hardware · Made in China · CE Certified

Replace Your PLC + Gateway + Router with One Device

— EM300 Modular Industrial Edge Controller

Key Attributes

Model TypeModular Industrial Edge Controller
CPU3Cortex A7-1.2GHz
Storage512M+4G
RS4854
DI+DO2+2
USBUSB 2.0
4G ModuleQuectel - Cat.1 (4G)
Wi-FiSTA + AP
4GSupport Global
WAN1*100/M Support DHCP Client
LAN2*100/M Support DHCP Server
Rated VoltageDC12V, DC9~36V(Working Range)
Mechanical53 × 100 × 80 mm
MountingDIN-rail
ProtocolsPLC, CNC, IEC104, IEC61850*, Modbus TCP/RTU
DLT645, HJ212, CJ188, MQTT, HTTP, TCP...
Software FeaturesRemote O&M, Remote Management, Remote Upgrade
SD-WAN / Networking, VPN, Firewall
Breakpoint Resume, Virtual Network/Serial Port, Local DB, Visual Programming

Is Your Industrial IoT Gateway Holding Your Factory Back?

Here's what most factories are running — and what they're missing.

Traditional Setup
3 separate devices — 3× the headaches
Fixed-I/O Legacy Gateway
Locked local ports with zero expansion. Requires external converter boxes, leaving cabinets cluttered and full.
+ Complex point-to-point wiring
Standalone Industrial Router
Demands separate power distribution, independent configuration, and disjointed firmware updates.
+ Single-domain protocol driver silo
Fragmented Data Ingestion
Supports single-domain telemetry only. Cannot bridge PLCs, CNCs, and power grids simultaneously.
Raw unstructured data streams
Cloud / SCADA Ingestion
Flooded with unfiltered raw data. Any local failure forces costly on-site engineer dispatch.
VS
EM300 Modular Edge Controller
One unified architecture. Zero functional compromises.
Hot-Swappable I/O Modules
Snap-on blade design for toolless expansion with zero downtime, supporting up to 16x maximum expansion With millisecond-level response.
DI / DO (Default)
AI / AO (Optional)
RS485 ×4
Integrated gigabit bus architecture
All-in-One Hub
Integrates powerful edge computing, Global 4G LTE/WiFi 6, and full routing under one device.
Concurrent high-speed driver execution
All-in-One Protocol Engine
Supports connectivity to 99% of PLC brands, 10+ CNC protocols, industrial protocols such as IEC104, and mainstream IoT/network protocols in one unified engine.
Clean normalized & edge-parsed data JSON
Cloud / MES / Smart EMS
Delivers clean JSON via MQTT/OPC UA. Features secure instant P2P remote access for effortless desk-to-field debugging.

EM300 Modular Industrial Edge Controller - Built Around Real Industrial Pain Points

Solving Common Industrial Edge Integration Problem We've Heard.

EM300 Modular Industrial Edge Controller-Add I/O Without Rebuilding the Control Cabinet

Tired of adding external I/O modules just to fit one more project?

You start with a few meters and PLCs, then suddenly the project grows into multiple panels, mixed signal types, and extra RS485 devices. Before long, fixed-interface gateways either run out of ports — or leave half the channels sitting unused.

Add I/O Without Rebuilding the Control Cabinet

The modular blade-style architecture allows DI/DO and AI/AO expansion only where needed, making it easier to adapt to changing field requirements without redesigning the entire control cabinet.
During maintenance, hot-swappable modules can be replaced in minutes without rewiring. Engineers simply replace the module body while keeping the field wiring terminal in place — significantly reducing downtime and on-site maintenance effort.

Eliminate Protocol Fragmentation

Is your MES integration getting harder as more devices are added?

A typical production line often includes Siemens, Mitsubishi, Omron PLCs, and legacy CNC machines, all speaking different industrial protocols, yet many factories still attempt to connect them directly to MES or ERP systems.
As the system grows, direct device-to-MES integration quickly becomes difficult to maintain, unstable under load, and expensive to scale due to protocol fragmentation and increasing connection complexity.

Eliminate Protocol Fragmentation

EM300 acts as a local industrial protocol gateway and edge computing node, aggregating heterogeneous PLC and CNC data at the edge before converting it into standardized, structured data streams for upstream MES or ERP systems.

Gemini Generated Image 9hhb689hhb689hhb 2 11zon

Is your energy system truly coordinated at the site — or just connected to the cloud?

Most energy sites connect Grid, PV, BESS, and EV chargers to separate systems, sending data to the cloud without real-time coordination between assets.
As a result, energy flows are not optimized in real time, and peak demand charges continue to accumulate despite full system visibility.

Edge-Based Energy Dispatch and Control

EM300 is a modular industrial edge controller, it connects Grid meters, PV inverters, BESS, and EV chargers via Modbus RTU/TCP, IEC104, and DLT645.
When PV output falls short, it triggers BESS discharge on-site. When transformer load approaches the limit, it throttles EV charger input. Dispatch logic runs locally via Node-RED — core control continues even when cloud connectivity is lost..